Hydrogen train explained

In transportation, the original (2003) generic term "hydrail" includes hydrogen trains, zero-emission multiple units, or ZEMUs—generic terms describing rail vehicles, large or small, which use on-board hydrogen fuel as a source of energy to power the traction motors, or the auxiliaries, or both. Hydrail vehicles use the chemical energy of hydrogen for propulsion, either by burning hydrogen in a hydrogen internal combustion engine, or by reacting hydrogen with oxygen in a fuel cell to run electric motors, as the hydrogen fuel cell train. Widespread use of hydrogen for fueling rail transportation is a basic element of the proposed hydrogen economy. The term has been used by research scholars and technicians around the world.[1] [2] [3] [4] [5] [6]

Hydrail vehicles are usually hybrid vehicles with renewable energy storage, such as batteries or super capacitors, for regenerative braking, improving efficiency and lowering the amount of hydrogen storage required. Potential hydrail applications include all types of rail transport: commuter rail; passenger rail; freight rail; light rail; rail rapid transit; mine railways; industrial railway systems; trams; and special rail rides at parks and museums.

The term hydrail is believed to date back to 22 August 2003, from an invited presentation at the US Department of Transportation's Volpe Transportations Systems Center in Cambridge, Massachusetts.[7] There, Stan Thompson, a former futurist and strategic planner at US telecoms company AT&T gave a presentation entitled the Mooresville Hydrail Initiative.[8] However, according to authors Stan Thompson and Jim Bowman, the term first appeared in print on 17 February 2004 in the International Journal of Hydrogen Energy as a search engine target word to enable scholars and technicians around the world working in the hydrogen rail area to more easily publish and locate all work produced within the discipline.[9]

Since 2005, annual International Hydrail Conferences have been held. Organised by Appalachian State University and the Mooresville South Iredell Chamber of Commerce in conjunction with universities and other entities, the Conferences have the aim of bringing together scientists, engineers, business leaders, industrial experts, and operators working or using the technology around the world in order to expedite deployment of the technology for environmental, climate, energy security and economic development reasons. Presenters at these conferences have included national and state/provincial agencies from the US, Austria, Canada, China, Denmark, the EU, Germany, France, Italy, Japan, Korea, Russia, Turkey, the United Kingdom and the United Nations (UNIDO-ICHET). In its early years, these conferences were largely dominated by academic fields; however, by 2013, an increasing number of businesses and industrial figures have reportedly been in attendance.[10]

During the 2010s, both fuel cells and hydrogen generation equipment have been taken up by several transport operators across various countries, such as China, Germany, Japan, Taiwan, the United Kingdom, and the United States. Many of the same technologies that can be applied to hydrail vehicles can be applied to other forms of transport as well, such as road vehicles.[10] [8]

Technology

See also: hydrogen, fuel cell, Direct methanol fuel cell and Reformed methanol fuel cell.

Hydrogen is a common and easy to find element, given that each molecule of water has two atoms of hydrogen for every oxygen atom present.[10] Hydrogen can be separated from water via several means, including steam reforming (normally involving the use of fossil fuels) and electrolysis (which requires large amounts of electricity and is less commonly used). Once isolated, hydrogen can serve as a form of fuel.[10] It has been proposed that hydrogen for fueling hydrail vehicles can be produced in individual maintenance depots, requiring only a steady supply of electricity and water; it can then be pumped into pressurised tanks upon the vehicle.[10]

The development of lighter and more capable fuel cells has increased the viability of hydrogen-powered vehicles. According to Canadian company Hydrogenics, in 2001 its fuel cell weighed and had an efficiency range between 38 and 45 percent; however, by 2017 their fuel cells weighed with an efficiency of 48 to 55 percent, a roughly five-fold increase in power density.[10] According to Rail Engineer, the use of hydrogen propulsion on certain types of trains (such as freight locomotives or high-speed trains) is less attractive and more challenging than on lower-powered applications (such as shunting locomotives and multiple units).[10] The publication also observes that pressure to cut emissions within the railway industry is likely to play a role in stimulating demand for the uptake of hydrail.[10]

A key technology of a typical hydrogen propulsion system is the fuel cell. This device converts the chemical energy contained within the hydrogen in order to generate electricity, as well as water and heat.[10] As such, a fuel cell would operate in a manner that is essentially inverse to the electrolysis process used to create the fuel; consuming pure hydrogen to produce electricity rather than consuming electrical energy to produce hydrogen, albeit incurring some level of energy losses in the exchange.[10] Reportedly, the efficiency of converting electricity to hydrogen and back again is just beneath 30 per cent, roughly similar to contemporary diesel engines but less than conventional electric traction using overhead catenary wires. The electricity produced by the onboard fuel cell would be fed into a motor to propel the train.[10] Overhead wire electrification costs are around EUR 2m/km, so electrification is not cost-efficient for low-traffic routes and battery and hydrail solutions may be alternatives.[11]

Railway industrial publication Railway Engineer has theorised that the expanding prevalence of wind power has led to some countries having surpluses of electrical energy during nighttime hours, and that this trend could offer a means of low-cost and highly available energy with which hydrogen could be conveniently produced via electrolysis.[10] Thus, it is believed that the production of hydrogen using off-peak electricity available from countries' electrical grids will be one of the most economic practices available. As of January 2017, hydrogen produced via electrolysis commonly costs roughly the same as natural gas and costs almost double the price of diesel fuel; however, unlike either of these fossil-based fuels, hydrogen propulsion produces zero vehicle emissions.[10] A 2018 European Commission report states that if hydrogen is produced by steam methane reforming, hydrail emissions are 45% lower than diesel trains.[11]

According to Rail Engineer and Alstom, a 10 MW wind farm is capable of comfortably producing of hydrogen per day—enough to power a fleet of 14 iLint trains over a distance of per day.[10] Reportedly, as of January 2017, production of hydrogen worldwide has been expanding in quantity and availability, increasing its attractiveness as a fuel. The need to build up a capable distribution network for hydrogen, which in turn requires substantial investments to be made, is likely to play a role in restraining the growth of hydrail at least in the short term.[10]

It was observed by Railway Technology that the rail industry has been historically slow to adopt new technologies and relatively conservative in outlook; however, a successful large-scale deployment of this technology by an early adopter may be decisive in overcoming attitudes of reluctance and traditionalism.[8] Additionally, there could be significant benefits to transitioning from diesel to hydrail propulsion. According to the results of a study performed by a consortium of Hitachi Rail Europe, the University of Birmingham, and Fuel Cell Systems Ltd, hydrail vehicles in the form of re-powered diesel multiple units could be capable of generating significant energy consumption reductions; reportedly, their model indicated a saving of up to 52 percent on the Norwich to Sheringham line over conventional traction.[10] An intermediate step using existing railroad technology is burning a mixture of diesel and hydrogen in conventional engines, although this is not zero emission.[12]

Hydrolley

A hydrolley is a term for a streetcar or tram (trolley) powered by hydrail technology. The term (for hydrogen trolley) was coined at the Fourth International Hydrail Conference, Valencia, Spain, in 2008, as a research-simplifying search engine target word. Onboard hydrogen-derived power eliminates the need for overhead trolley arms and track electrification, greatly reducing construction cost, reducing visual pollution and eliminating the maintenance expense of track electrification. The term 'hydrolley' is preferred to 'hydrail light rail' or other combinations which might connote external electrification.

Safety

See main article: Hydrogen safety. Hydrogen is combustible in a wide range (4–74%) of mixtures with air, and explosive in 18–59%.[13]

Projects and prototypes

Operating trains by country

Germany

In September 2018, the world's first commercial hydrogen-powered passenger train entered service in Lower Saxony, Germany. The Alstom-developed train uses a zero-emission hydrogen fuel cell.[59] In August 2022, the first rail line entirely run by hydrogen-powered trains debuted in Bremervörde, Lower Saxony, where the route's 15 diesel trains are being gradually replaced.[60]

India

On August 13, 2025, India unveiled a 1200hp hydrogen train.[61] The first hydrogen train will run between the Jind-Sonipat section of India’s Northern Railway Zone, and will have a maximum speed of 150km per hour. It is likely to start operating in late 2025. The fuel cell systems are provided by Tata Advanced Systems.

Indian railways and R.D.S.O. are expected to conduct final trials between Jind and Sonipat by Mid March 2026. After the complete trials and a green lot from the PMO it will continue daily operations.

A hydrogen plant has been set up in Jind and already operational with he help of Spanish company named Green H.

Once operational the train is capable of carrying a maximum of 2500 passengers a time. The coach are designed like an urban metro coach with built in DC air conditioning unit and automatic doors along with public announcement system.

As of First week of March the hydrogen train (now being called) "Namo Green Rail" is undergoing extensive trial under supervision of Indian Railways technical staff and experts.

Japan

The FV-E991 series hydrogen train entered fare paying service in 2022 on the Tsurumi Line between Yokohama and Kawasaki, as a test service.[62]

South Korea

In July 2024, 38 hydrogen fuel cell trams manufactured by Hyundai Rotem were selected to operate on Daejeon Metro Line 2. The supply contract has already been signed, and delivery is scheduled to begin in 2026. The line is expected to enter service in 2028.[63]

United States

The first hydrogen train in the United States began operations on Arrow between San Bernardino and Redlands, California on September 13, 2025.[64] The train runs through an area with poor air quality.[65]

Canada

In 2024 and 2025 CPKC (Canadian Pacific Kansas City) Railway has introduced 3 new H2 locomotives into commercial operations as part of a long term pilot project to move to a carbon free locomotive fleet (with support from the Province of Alberta). A paper was produced for the province looking at the viability H2 powered locomotives. The conclusion was that it is a viable solution, and in fact as part of the report, it was concluded that battery powered heavy duty locomotives are just not practical for a variety of reasons, including the economics. As of mid 2025, CPKC continues to operate 3 types of H2 locomotives including one that has transitioned to commercial coal hauling using its highest power locomotive type (CP 1200). In May 2025 the company supplying the fuel cells announced further orders for CPKC for building out a further 4 CP 1200 sized locomotives for a total of 7 units (1 existing 1200, plus 2 smaller sized units).[66] [67] [68]

See also

External links

Notes and References

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  7. Web site: Shah . Narendra . 29 March 2022 . Hydrogen-Powered Trains . 25 August 2022 . Metro Rail News . en-US . 1 April 2022 . https://web.archive.org/web/20220401045417/https://www.metrorailnews.in/hydrogen-powered-trains/ . live .
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  9. Stan Thompson and Jim Bowman (2004) "The Mooresville Hydrail Initiative", International Journal of Hydrogen Energy 29(4): 438, in "News and Views" (a non-peer-reviewed section)
  10. https://www.railengineer.uk/2018/01/05/hydrail-comes-of-age/ "Hydrail comes of age."
  11. Book: Final Report of the High-Level Panel of the European Decarbonisation Pathways Initiative . . 57 . November 2018 . 10.2777/636 . 978-92-79-96827-3 . Hydrogen fuel cell trains are also more expensive than diesel ones (+30 %) because their energy costs are currently higher and they are less efficient than electric trains. However, their GHG emissions are 45 % lower than diesel, even if hydrogen is produced via steam methane reforming. These 58 emissions can decrease to almost negligible levels when using green and low-carbon hydrogen. . European Commission. Directorate General for Research Innovation . 20 January 2020 . 17 January 2021 . https://web.archive.org/web/20210117090538/https://ec.europa.eu/info/sites/info/files/research_and_innovation/research_by_area/documents/ec_rtd_decarbonisation-report_112018.pdf . live .
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  28. Peng. Fei. Chen. WeiRong. Liu. Zhixiang. Li. Qi. Dai. Chaohua. System integration of China's first proton exchange membrane fuel cell locomotive. International Journal of Hydrogen Energy. 39. 25. 2014. 13886–13893. 0360-3199. 10.1016/j.ijhydene.2014.01.166. 2014IJHE...3913886P .
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  30. http://www.engineeringnews.co.za/article/amplats-testing-fuel-cell-powered-loco-at-rustenburg-mine-2012-05-09 "Amplats testing fuel cell-powered loco at Rustenburg mine."
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  32. http://www.alstom.com/press-centre/2014/9/innotrans2014-alstom-to-develop-a-new-emission-free-train-for-passengers-in-germany/ "Alstom to develop a new emission-free train for passengers in Germany."
  33. http://www.applrguk.co.uk/media/files/027-029_TAUT1501_TIG-M3pdf "Dubai-streetcar"
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  36. Web site: Alstom eyes Liverpool trials for hydrogen fuel-cell powered train. 25 September 2017. 6 March 2018. 7 March 2018. https://web.archive.org/web/20180307022645/https://www.theengineer.co.uk/alstom-liverpool-hydrogen-train-trials/. live.
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  39. Web site: JR East to trial Toyota-powered fuel cell multiple-unit. Railway Gazette. 7 June 2019. 10 June 2019. 9 June 2019. https://web.archive.org/web/20190609164818/https://www.railwaygazette.com/news/news/asia/single-view/view/jr-east-to-trial-toyota-powered-fuel-cell-multiple-unit.html. live.
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  41. News: 2021-08-24 . Iberdrola teams up with AECOM on hydrogen rail link in Italy . 2025-10-29 . Reuters.
  42. News: Morino . Marco . 2021-12-12 . Treni, ecco il piano per portare la rete a idrogeno in 11 regioni italiane . 2025-10-29 . Il Sole 24 Ore.
  43. News: 2021-12-20 . PNC Aree Sisma: approvata l'Ordinanza per il treno "verde" a idrogeno tra Terni e Sulmona . 2025-10-29 . Commissario Straordinario Ricostruzzione Sisma 2016.
  44. News: Stadler to deliver hydrogen-powered train to SBCTA . 24 November 2019 . Railway Age . 15 November 2019 . 28 December 2021 . https://web.archive.org/web/20211228033333/https://www.railway-technology.com/news/stadler-deliver-hydrogen-powered-train-sbcta/ . live .
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  50. Web site: Caterpillar, BNSF and Chevron Agree to Pursue Hydrogen Locomotive Demonstration .
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  63. News: 26 August 2024 . 대전 수소트램 사업 본격화…"2028년 개통 목표 10월 첫삽 . The Korea Economic Daily.
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