The Prusa Core One+ INDX, A Troubled Multi-Extruder Upgrade?

The Prusa Core One+ INDX is an interesting upgrade to the base FDM printer by Prusa, featuring eight independent extruders – hence the INDX – that in theory should allow for multi-material and multi-color printing with very little purge waste. As [Thomas Sanladerer] found out during his experiences with this printer, there are a lot of issues with this machine, including the ability – or lack thereof – to print with non-Prusa filament.

Although the premise is solid, with a claimed 0.013 grams of purge waste per color or material change along with pretty nice dual-gear Bondtech extruders, the first major hurdle that [Thomas] encountered was that the mandatory calibration sequence on starting a print is designed to only work with Prusa’s own filament and its specific material properties. This resulted in an inability to print with Voxel PLA until [Thomas] removed this sequence manually from the g-code.

This is when [Thomas] found out that the entire print sequence uses the material presets for Prusa’s filament, resulting in a failed print. The results from the manual calibration are also not saved despite the display claiming it does, making this calibration on starting a print absolutely mandatory.

Other issues found are the useless position of the camera as it’s now blocked-off by the INDX hardware, with even manual peeking into the print chamber being heavily obscured by the contraption that holds the extruders. This makes even checking that filament has loaded correctly is borderline impossible, never mind ogling the printing process.

Although there’s a lot to like about this INDX upgrade to the Core One+, the above and other issues discussed in the video make it look somewhat shaky next to competitors like the Bambu Lab H2C and Snapmaker U1, as well as Prusa’s own XL toolchanger printers. During [Thomas]’s print test comparison between the XL and the Core One+ INDX there was no contest that the XL simply works, whereas the INDX even struggles with some Prusa filaments.

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Tool Changing? Bah! Just Add A Second Gantry

What’s a dual gantry 3D printer? It’s a machine with two completely independent XY motion systems, with two independent hot ends, sharing the same build platform. That might be a little hard to visualize, so head over to [Zruncho 3D]’s Dueling Zero project and get a good look at what what a dual gantry machine looks like.

Dual gantry differs from IDEX, which doubles the amount of moving mass on an axis.

Let’s take a moment to quickly cover the different ways to create multi-filament prints before we dive into what’s different with Dueling Zero. One way to print in multiple filaments (for example, multiple colors) is to swap filaments between a single print head, which is what the Prusa MMU and the Bambu AMS do. However, the main tradeoff is that the filament swapping process can be time-consuming. Another option is IDEX (Independent Dual EXtruder) which has two separate hot ends on the same axis. The main downside there is that an IDEX printer has essentially doubled the moving mass on the axis, which limits speed and can affect print quality. Then there’s toolchanging printers like the Prusa XL, which swap entire heads as needed but have a much higher cost.

The Dueling Zero instead adds a completely independent second gantry, so it has two print heads (like an IDEX) but thanks to the mechanical design it acts much more like a single-extruder 3D printer in terms of print quality and motion control. Speed and acceleration aren’t limited by added mass, either, which is good because slow printers are rapidly falling out of style.

We love how clean and finished the design is. At its core, [Zruncho 3D]’s dual gantry mod (designated D0) is based on the Voron Zero design. Dueling Zero is, to our knowledge, the only open-source and fully documented dual gantry printer out there, which is pretty wild. Watch it in action in the short video, embedded below.

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